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Torque Values ( ST1100 ) *

Started by KoTAOW, May 26, 2009, 03:55:14 PM

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KoTAOW

May 26, 2009, 03:55:14 PM Last Edit: January 05, 2013, 04:32:32 PM by Tom Melnik
ST1100 Torque Values
Part 1 of 4
( Taken from Honda Service Manual )





















Item descriptionThread Diameter     Torque     Remarks  
( MM )
( FT-LB )
Lubrication:
Oil pump driven sprocket bolt  
6
11
Note 1
Oil pressure switch
PT 1/8
9
Note 3
Oil filter
20
7
Note 5
Oil drain bolt
12
27
Oil cooler bolt ('91-'95)
20
47
Oil filter boss
20
20
Note 1
Oil pan bolt
6
9
Timing belt\cylinder head:
Timing belt tensioner bolt
10
33
Timing belt idler pulley bolt
12
33
Note 1
Timing belt driven pulley bolt
8
20
Timing belt drive pulley bolt
12
47
Cylinder head bolt
10
42
Note 2
Camshaft holder bolt
6
9
Cylinder head cover bolt
6
9
Spark plug
10
8
Vacuum joint
5
2.9
Reduction bolt
12
27
Clutch\gearshift linkage:
Clutch lock nut
22
80
Shift drum center bolt
8
17
Shift return spring pin bolt
8
17
Slave cylinder bleed valve
8
6.5
Gearshift arm bolt
6
9
Crankshaft\crankshaft\transmission:
Connecting rod cap nut
8
26
Note 2
Crankcase bolt - 6 mm
6
9
                        8 mm
8
17
Note 2
                        10 mm
10
38
Note 2
Pulse generator rotor bolt
12
72
Note 2
Neutral switch
10
9
32 mm cap
32
9
Note 5
Alternator:
Alternator terminal nut (after '95)
6
5.8
Alternator shaft nut
14
42
Note 1
Alternator drive gear bolt
6
12
Note 1
Frame\body panels:
Center stand pivot bolt
8
20
Side stand pivot bolt
10
7
Side stand pivot lock nut
10
20
Rotary switch attaching bolt
6
7
Footpeg holder - 8 mm
8
20
                      - 10 mm
10
25
Grab rail
8
20
Grab rail center plate bolt
8
25
Saddle bag stay bolt - 6 mm
6
7
                              - 8 mm
8
25
Center stand grip bolt
6
7
Engine guard mounting bolt
8
20
Windshield screw
5
.43
Upper fairing bracket bolt
8
20
Exhaust system:
Exhaust pipe joint nut
7
12
Muffler band bolt
8
16
Exhaust pipe band bolt
8
16
Muffler mounting bolt
8
20
Exhaust pipe protector bolt
6
9
Fuel system:
Fuel tank mounting bolt
6
9
Fuel pump mounting nut
6
7
Carburetor connecting screw
6
5.8
Air cleaner housing cover screw
5
0.65
Fuel valve mounting screw
5
0.65
Cooling system:
Fan motor switch
16
9
Thermostat case
6
7
Water hose band screw
--
0.9
Engine mount:
Engine mounting bolt - 10 mm
10
40
Note 2
                               - 12 mm
12
47
Engine mounting bracket bolt - 8 mm
8
25
                                          - 10 mm
10
29
Sub frame bolt
10
29
Engine mounting collar lock nut ('91-'95)
18
15
                                              (after '95)
18
20
Engine mounting collar adjusting nut (lower)
                                                     (after '95)
18
7
Gearshift pedal pivot bolt
8
20
Note 1


Notes:  1.Apply locking agent to threads.
2.Apply oil to threads and flange surface.
3.Apply sealant to threads.
4.Stake.
5.Apply clean engine oil to o-ring.

KoTAOW

#1
May 27, 2009, 03:57:10 PM Last Edit: June 11, 2009, 08:51:52 PM by KoTAOW
ST1100 Torque Values
Part 2 of 4
( Taken from Honda Service Manual )







Item descriptionThread Diameter     Torque     Remarks  
( MM )
( FT-LB )
Front suspension:
Handlebar lower cover bolt
5
3.1
Handlebar upper holder bolt
8
20
Handlebar weight screw
6
6.5
Note 1
Ignition switch mounting bolt
8
18
Throttle housing screw
5
3.0
Front fender attaching socket bolt
Standard and LBS-ABS\TCS model
6
9
ABS\TCS model
8
16
Front fender plate bolt (LBS-ABS\TCS model)
8
16
Front side bolts
Steering bearing adjustment nut
26
20
Note 2
Steering stem nut
24
76
Upper fork pinch
8
17
Lower fork pinch bolt
10
36
Fork cap
Standard and LBS-ABS\TCS model
---
14
LBS-ABS\TCS model
---
17
Fork socket bolt
8
14
Note 1
Fork damper lock nut
10
17
Anti-dive case bolt
5
2.9
Note 1
Front axle bolt
14
65
Front axle pinch bolt
8
16
Front pulser ring bolt (ABS\TCS or LBS-ABS\TCS model)
5
5.8
Rear suspension:
Shock absorber upper mounting bolt
10
36
Note 2
Shock absorber lower mounting bolt
8
17
Swingarm right pivot bolt
30
76
Swingarm left pivot bolt
Standard and ABS\TCS model
30
13
LBS-ABS\TCS model
30
16
Swingarm left pivot bolt lock nut
30
76
Rear axle nut
18
80
Rear axle pinch bolt
8
20
Rear wheel dampner plate bolt
6
14
Rear pulser ring bolt ( ABS\TCS or LBS-ABS\TCS models )
5
5.8
Brake\clutch system:
Front wheel speed sensor bracket bolt ( LBS-ABS\TCS model )
6
9
Rear caliper stopper pin bolt
18
51
Pad pin plug
10
1.8
Pad pin
10
13
Caliper assembly bolt ( LBS-ABS\TCS model )
8
24
Front caliper pin bolt
( caliper side )
8
17
Note 1
( bracket side )
8
9
Note 1
Rear caliper pin bolt
( caliper side ) Standard and ABS\TCS model
12
20
Note 1
LBS-ABS\TCS model
12
20
Note 1
( bracket side ) Standard and ABS\TCS model
8
17
Note 1
LBS-ABS\TCS model
8
17
Note 1
Caliper bleed valvel
Standard and ABS\TCS model
---
4.0
LBS-ABS\TCS model
---
4.0


Notes:  1.Apply locking agent to threads.
2.Apply oil to threads and flange surface.
3.Apply sealant to threads.
4.Stake.
5.Apply clean engine oil to o-ring.

KoTAOW

#2
June 07, 2009, 08:15:58 PM Last Edit: June 11, 2009, 08:52:11 PM by KoTAOW
ST1100 Torque Values
Part 3 of 4
( Taken from Honda Service Manual )








Item descriptionThread Diameter     Torque     Remarks  
( MM )
( FT-LB )
Brake\Clutch System (cont'd):
Right front caliper mounting bolt (Standard and ABS\TCS model)
8
20
Left front caliper pivot bolt (Standard and ABS\TCS model):
upper
8
20
lower
6
9
Right front caliper pivot bolt (LBS-ABS\TCS model):
upper
8
22
lower
6
9
Left front caliper pivot bolt (LBS-ABS\TCS model)
8
22
Brake disc bolt:
8
31
Rear master cylinder push rod lock nut
8
13
Secondary master cylinder mounting bolt (LBS-ABS\TCS model)
6
9
Secondary master cylinder push rod lock nuts (LBS-ABS\TCS model)
8
13
Note 1
Secondary master cylinder link plate bolt (LBS-ABS\TCS model)
8
22
Delay valve mounting bolt (LBS-ABS\TCS model)
6
9
Brake lever adjuster rod bolt
5
29
Note 1
Master cylinder holder bolt
6
9
Master cylinder reservoir cap screw
4
1.1
Clutch lever pivot nut
6
4.3
Clutch lever pivot bolt
6
0.7
Clutch switch mounting screw
4
0.9
Brake lever pivot nut
6
4.3
Front brake lever pivot nut
6
0.7
Front brake switch mounting screw
4
0.9
Brake hose oil bolt
Standard model
10
25
ABS\TCS model
10
25
LBS-ABS\TCS model
10
25
Clutch hose oil bolt
10
25
Brake pipe joint nut (LBS-ABS\TCS model)
---
12
Brake hose clamp screw (at fork tube; Standard model)
5
3.1
Final drive:
Final gear case mounting nut
10
43
Final gear case oil filler cap
30
9
Pinion bearing retainer
70
108
Pinion joint nut
16
80
Note 1
Retainer lock washer bolt
6
7
Final gear case bolt
8 mm
8
19
10 mm
10
46
Note 1
Final gear case drain bolt
14
14
Dust guard plate bolt
6
7
Electrical system:
Ignition coil mounting bolt
6
6.5
Meter mounting bolt
6
6.5


Notes:  1.Apply locking agent to threads.
2.Apply oil to threads and flange surface.
3.Apply sealant to threads.
4.Stake.
5.Apply clean engine oil to o-ring.

KoTAOW

#3
June 07, 2009, 08:20:56 PM Last Edit: June 11, 2009, 08:52:29 PM by KoTAOW
ST1100 Torque Values
Part 4 of 4
( Taken from Honda Service Manual )



NOTE:  Standard torque valves for bolts and nuts not listed in above tables.



Fastener Type     Torque              Fastener Type     Torque    
( FT-LB )
    
( FT-LB )
5 mm bolt and nut
3.5
           5 mm screw
3
6 mm bolt and nut
7.2
           6 mm screw
7
8 mm bolt and nut
16
           6 mm flange bolt ( 8 mm head )
7
10 mm bolt and nut
25
           6 mm flange bolt ( 10 mm head ) and nut
9
12 mm bolt and nut
40
           8 mm flange bolt and nut
20
          10 mm flange bolt and nut
29
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